A New Era in 3D Printing and Laser Cutting: Solifuse & FormLetter Integration

Production processes in the signage and advertising industry have undergone a significant transformation in recent years with the impact of digitalization. In traditional workflows, channel letter production required transferring data between multiple software tools and devices, causing time loss and dimensional inconsistencies.

Next-generation Solifuse 3D printers and FormLetter software now enable complete integration by managing the entire process through a single platform.

FormLetter is a specialized software solution developed for channel letter producers. The system automatically generates front and back acrylic surfaces of the designed letters and exports cutting files in DXF format. This enables the generation of G-code for 3D printing and cutting data for laser or router machines from the same model.

This approach provides significant advantages:

• Single software, multi-device control: 3D printers and laser systems operate from the same design for a simplified workflow.
• Time savings: Design, slicing, and cutting preparation are completed on one platform.
• Dimensional accuracy: Perfect alignment of front and back surfaces ensures flawless assembly.
• Efficiency: Repeatable production standards enable fast, error-free manufacturing.

Solifuse hardware is optimized to operate seamlessly within this digital flow. With a large build volume, high nozzle temperature control, and long-term stable operation, the system ensures maximum performance—especially when used with PLA and PETG filaments for channel letter production.

This integration provides manufacturers with major advantages in speed, accuracy, and cost across both prototype and mass production stages.

There is no longer a need for multiple systems to create design files, prepare acrylic surfaces, or start the 3D printing process—the entire workflow can be managed within one ecosystem.

Fabionis Bilişim, with Solifuse 3D printer systems and FormLetter software, is taking digital transformation in channel letter production in Turkey one step further.

For production optimization, increased efficiency, and integration benefits, you can contact the Fabionis Bilişim team.